Solving Tight Space Challenges in Industry with GRP Access Platforms & Handrails
Industrial sites are often riddled with access limitations—tight corners, limited lift access, and congested layouts that make traditional materials like steel impractical. When efficiency, safety, and environmental compliance are non-negotiable, Glass Reinforced Plastic (GRP) stands out as a versatile, high-performance solution.
Engineered Composites recently partnered with KG Site Services Ltd to tackle a series of projects that highlight the real-world advantages of GRP in restricted installation areas. This blog explores how they overcame space constraints, structural scepticism, and environmental targets with bespoke GRP access platforms and handrail systems.
The Challenge: Limited Space, High Stakes
At the core of these projects was one major issue: limited room to manoeuvre. Traditional steel structures require heavy lifting gear, hot works, and significant onsite assembly—none of which are ideal in tight, operationally sensitive industrial environments. Compounding this was client hesitation around GRP’s strength and rigidity, as well as strict sustainability and budget expectations.
The GRP Advantage in Constrained Spaces
Unlike steel, GRP can be fabricated offsite, delivered in lightweight sections, and mechanically fixed without hot works. In one standout case, an access platform was constructed over an aerobic tank without cantilevered supports. Vertical M16 anchors and saddle brackets ensured secure, load-bearing installation—even in a cramped, hard-to-reach area.
Engineered Composites also delivered a GRP platform as part of a net-zero initiative. Surveyed on a Thursday, fabricated Friday, and installed Monday—this rapid-build solution wrapped around an existing motor in an ultra-restricted space. The ability to construct and manoeuvre GRP components swiftly and safely was crucial to the project’s success.
GRP Handrails in Chemical Zones
Another challenge involved installing handrails around a dosing bund—a space known for harsh chemical exposure. GRP’s resistance to acids, alkalis, and wastewater by-products made it the superior alternative to galvanised steel. With tested post spacing of 1.25m and heavy-duty 3-hole base plates, the result was not just functional but structurally impressive. A senior engineer noted that the GRP handrails “felt stronger than the steel handrails elsewhere on the site.”
Environmentally Friendly and Budget Smart
GRP’s lower weight reduces transportation emissions, while its ease of installation shortens project timelines and limits operational disruption—resulting in lower costs. It requires no welding, painting, or frequent maintenance, making it an ideal long-term solution for facilities aiming to meet net-zero goals without breaking the bank.
Technical Performance
Each solution was built to specification, supporting up to 5 kN/m² with a Class 2 ASTM E84 fire rating. GRP’s ergonomic handrail profiles, UV-stabilised finishes, and colour versatility provide both safety and aesthetic value.
Conclusion
Tight spaces and strict requirements no longer mean compromise. Engineered Composites’ collaboration with KG Site Services Ltd proves GRP platforms and handrails are more than just alternatives—they’re performance-driven upgrades for the modern industrial landscape.
