Eco Friendly Building Materials: Sustainable Solutions for the Construction Industry

Introduction

The construction industry is at the heart of the climate challenge. Around 40 percent of global carbon emissions are linked to buildings and infrastructure, from the energy used in producing steel and concrete to the maintenance required to keep assets operational. Clients, regulators, and end users are no longer willing to accept the old ways of building. They want eco friendly building materials that cut carbon, last longer, and prove their value over an entire lifecycle.

It is tempting to think of eco friendly building materials only in terms of natural products like bamboo or cork. While these have their place, the reality for contractors and project managers is that materials must also deliver technical performance, meet regulatory standards, and fit seamlessly into large-scale construction projects. Eco friendly cannot mean fragile or experimental. It has to mean durable, safe, compliant, and cost effective.

This is where the conversation often falls short. Many industry articles cover emerging bio-based materials but miss a vital solution that is already proven in the UK and worldwide: Glass Reinforced Plastic, or GRP. In this article we will explore what eco friendly building materials really mean for construction professionals, how they are assessed, where traditional materials fall short, and why GRP is an overlooked but powerful option.

What Eco Friendly Means in Construction

In construction, eco friendly is not just about being “green” in the marketing sense. It is about measurable impacts across the entire lifecycle of a material. Key factors include:

● Embodied carbon: the energy and emissions used to extract raw materials, manufacture products, and transport them to site.

● Durability and service life: how long the material can perform without replacement or heavy maintenance.

● Maintenance requirements: each cycle of recoating, painting, or repair adds cost and carbon.

● Safety and compliance: eco friendly materials must still meet fire ratings, load capacities, and health and safety laws.

● End of life: whether the material can be recycled, reused, or safely disposed of.

For project managers and specifiers, this translates into clear questions. Does the material help the project achieve BREEAM or LEED accreditation? Does it support PAS 2080 carbon reduction goals? Does it provide an Environmental Product Declaration (EPD)? And crucially, will it save time and cost over the lifespan of the asset?

Where Traditional Materials Struggle

Steel, concrete, and timber remain the dominant building materials, but each faces eco friendly challenges. Steel is endlessly recyclable, yet the production process is extremely carbon intensive. Recycling reduces emissions but still requires huge amounts of energy. Steel also corrodes in wet, coastal, or chemical environments. Protective coatings can slow this down but must be reapplied, creating a cycle of maintenance that adds carbon and cost.

Concrete is the most widely used construction material in the world, yet it contributes nearly 8 percent of global CO₂ emissions. Alternative cements and admixtures are being developed, but the industry is heavily reliant on traditional Portland cement. Concrete also suffers from cracking and reinforcement corrosion, leading to repairs and replacements long before the intended design life.

Timber is often described as eco friendly because it is renewable and sequesters carbon during growth. However, untreated timber is vulnerable to moisture, fire, and insects. Even engineered products such as Cross Laminated Timber require fire and moisture protection. In many infrastructure applications, timber simply cannot meet performance requirements.

The result is that even so-called eco friendly choices like timber can lose their sustainability advantage once long-term performance, safety, and maintenance are considered.

Current Eco Friendly Approaches in Construction

To address these issues, many construction projects are adopting incremental improvements to existing materials.

Low-carbon concrete mixes use fly ash, slag, or calcined clays to reduce the amount of Portland cement. These blends can cut embodied carbon by 30 percent or more but are not yet universally available.

Recycled aggregates are increasingly specified in road and foundation projects, reducing reliance on virgin stone and diverting waste from landfill.

Prefabricated modular systems are reducing waste on site and improving build quality, while also enabling better transport efficiency.

All of these approaches are steps in the right direction. Yet none fundamentally solve the challenges of corrosion, heavy maintenance cycles, or short service life. That is why the industry must consider alternatives like GRP.

Why Durability Is Part of Eco Friendliness

Durability is often overlooked in sustainability conversations, but it is central to the definition of eco friendly. A material that lasts for 50 years without major maintenance is far more sustainable than one that has to be replaced twice in the same period. Every replacement means more material production, more transport, more labour, and more emissions.

Steel walkways that require recoating every decade add carbon and cost with each intervention. Timber fences that need replacement after 15 years are not sustainable if they end up in landfill. Concrete structures with corroded rebar can demand expensive repairs long before their design life.

True eco friendly building materials deliver not only low embodied carbon at the start but also durability and resilience throughout their lifecycle. This is where GRP excels.

GRP as an Eco Friendly Building Material

Glass Reinforced Plastic is a composite of glass fibres and resin. It is lightweight yet strong, non-conductive, corrosion resistant, and fire retardant when specified with appropriate resins. What makes GRP eco friendly is not just its properties but the way it performs over decades of service.

Production of GRP requires up to 75 percent less energy than steel, giving it a significantly lower embodied carbon footprint. Its weight is up to 70 percent lower than steel, which reduces transport emissions. Over its service life, which typically exceeds 50 years, it requires no repainting, no galvanising, and no chemical treatments. This eliminates repeated maintenance cycles, which are a hidden source of carbon in traditional materials.

From an economic perspective, GRP often costs more to purchase initially but delivers 40 to 60 percent savings in whole-life costs. For contractors and asset owners this translates into lower maintenance budgets, fewer shutdowns, and less disruption.

Technical Performance of GRP

GRP is manufactured to BS EN 13706 structural standards. Typical mechanical properties include tensile strength of 240 MPa, flexural strength of 240 MPa, and a modulus of elasticity of 23 GPa. Specialist GRP rebar delivers tensile strengths of 483 to 1600 MPa with modulus around 50 GPa. These figures demonstrate structural performance comparable to steel in many applications.

Fire performance is assured with Class 2 rating under BS 476 Part 7, meaning GRP is self-extinguishing and restricts flame spread. This is critical for applications in public spaces, data centres, and industrial environments.

Chemical and environmental resistance is another major advantage. GRP does not rust in marine or wastewater settings, does not react with acids or alkalis, and is UV stabilised for outdoor durability. This makes it suitable for sectors ranging from rail to utilities, where harsh conditions are common.

Real-World Applications of GRP

Eco friendly claims are strongest when backed by practical examples. GRP has already proved itself in some of the most demanding projects.

The HS2 high-speed rail project adopted GRP rebar in tunnel wall pillars to avoid corrosion and eliminate electromagnetic interference with signalling equipment. By doing so, they ensured a longer lifespan and reduced maintenance costs.

Poole’s Wharf Bridge in Bristol was refurbished with GRP Deck500 panels and non-slip sheets, delivering a safe surface for heavy pedestrian and cycle traffic while reducing maintenance needs for the local authority.

At Tres Cruces Hospital in Spain, GRP decking and profiles were used to build a rooftop helicopter landing pad. The lightweight nature of GRP avoided the need for costly structural reinforcements, and the installation was completed quickly without disrupting hospital operations.

These case studies prove that GRP is not an experimental eco friendly building material but a practical and reliable one.

Compliance and Sustainability Credentials

Eco friendly building materials must be compatible with industry standards and certifications. GRP supports projects seeking BREEAM and LEED accreditation. Environmental Product Declarations are available, providing transparent lifecycle data. GRP also supports compliance with PAS 2080, the UK standard for carbon management in infrastructure.

From a safety perspective, GRP complies with BS EN 13706 for pultruded profiles, BS EN 4592 for gratings, and BS 476 Part 7 for fire performance. Contractors and project managers can specify GRP with confidence knowing it is supported by recognised standards.

Conclusion

Eco friendly building materials are not just about natural fibres or experimental concretes. For the construction industry, eco friendly must mean materials that reduce embodied carbon, deliver long service lives, and lower maintenance demands while meeting safety and regulatory standards.

Glass Reinforced Plastic is the missing piece in the conversation. It requires less energy to manufacture than steel, delivers over 50 years of performance with negligible maintenance, and saves 40 to 60 percent in whole-life costs. It is corrosion resistant, non-conductive, fire rated, and compliant with UK and European standards.

As construction shifts toward sustainability, GRP is ready to play a central role. It has already proved itself in rail, healthcare, marine, and industrial projects. For contractors, engineers, and project managers looking for a truly eco friendly building material, GRP is not just an alternative. It is the future.

Engineered Composites continues to lead the way in supplying GRP solutions for sustainable construction. Speak to our specialists today to learn how GRP can deliver eco friendly performance in your next project.

General Manager at Engineered Composites
I’m Mel and I’m the General Manager here at Engineered Composites. With 20 years experience in management roles, excellent customer service is a priority for me. I’m a firm believer in responding quickly and efficiently to enquiries and going the extra mile for all of our valued customers.
Melanie Perkins