Welcome to Engineered Composites

GRP Profiles

Lightweight, corrosion-resistant GRP pultruded profiles engineered for long-term strength, safety, and ease of installation in harsh environments.

GRP_Profiles

Engineered Composites supply a wide range of GRP profiles manufactured through the pultrusion process, combining strength, corrosion resistance, and long-term durability.

Our GRP pultruded profiles include box sections, I-beams, channels, angles, and flats, each designed to provide lightweight yet robust performance in construction, rail, marine, utility, and industrial projects.

Fire-retardant options achieving Class 2 ratings are available for safety-critical environments, and custom pultruded profiles can be produced to meet specific project requirements.

GRP Profiles

GRP Profile Products We Offer

Whether you need structural framing, anti-sparking infrastructure, or fire-safe components, our GRP profile systems deliver strength without the weight.

Our GRP pultruded profiles are engineered for strength, accuracy, and durability in all weather and industrial conditions. Manufactured from glass-reinforced plastic, they provide a lightweight yet robust alternative to steel, aluminium, and timber.

Key technical performance:

  • Shapes Available: Box sections, I-beams, channels, angles, T-sections, flats

  • Tensile Strength: Up to 240 MPa

  • Flexural Strength: ~340 MPa

  • Modulus of Elasticity: 20,000–25,000 MPa

  • Fire Rating: ASTM E84 Class 2 with optional fire-retardant resin

  • Thermal Performance: -40°C to +120°C

  • UV Resistance: Surface protected for outdoor use

  • Colours: Grey standard, custom RAL available

  • Finishes: Smooth, gritted, or resin-enhanced options

All GRP profiles are available cut-to-length, pre-drilled or field-drilled, making them quick to assemble on site and ideal for modular integration.

Our GRP pultruded profiles are manufactured to meet strict structural, fire safety, and durability requirements for use across transport, energy, marine, industrial, and healthcare environments. Each profile is tested during production to guarantee dimensional accuracy, long-term performance, and safety compliance in line with UK, EU, and international standards.

Core certifications and standards:

  • BS EN 13706Pultruded GRP profiles, available in E17 and E23 grades for structural use

  • EN 13501-1Euroclass fire classification for building materials and construction products

  • BS EN ISO 14122-2Safety of machinery and permanent means of access requirements

  • BS 7976-2Slip resistance testing for walk-on surfaces and flooring applications

  • ASTM E84Flame spread and smoke development testing for fire safety assurance

  • ISO 9001:2015Full quality control, materials traceability, and manufacturing consistency

  • REACH / RoHS CompliantEnvironmentally safe and sustainable production

Every GRP profile is assessed for load-bearing strength, fire resistance, chemical stability, and weathering performance, ensuring long-term reliability in regulated and safety-critical environments.

BSEN13706 sets out the recognised specification for pultruded GRP profiles, defining two main structural grades. Profiles with a wall thickness greater than 5 mm achieve the higher performance E23 grade, while those with a thickness between 3 mm and 5 mm meet the E17 grade. These classifications ensure consistent strength, stiffness, and long-term reliability across a wide range of applications. By aligning with this standard, our GRP pultruded profiles provide assurance of load-bearing capability, fire safety, and durability, making them suitable for both architectural and heavy-duty structural use.

Please view our GRP Profiles Technical Data Table below for detailed performance values and supporting specifications.

 UnitsProperty DataProperty Data
  E 23 GradeE 17 Grade
Full section modulusGPa2317
Tensile strength (axial)MPa240170
Tensile strength (transverse)MPa5030
Tensile Modulus (axial)GPa2317
Tensile Modulus (transverse)GPa75
Flexural strength (axial)MPa240170
Flexural strength (transverse)MPa10070
Inter-laminar shearMPa2515
Pin bearing strengthMPa7050

GRP Profiles Physical Property Date

PropertyUnitstypical value
Densityg/cm 31.9
Barcol Hardness350
Water Absorption%1.0 max
Electrical StrengthkV/mm5-10
Coeff. of thermal expansiondeg C x 10 -66-10
Coeff. of thermal conductivityW/m deg C0.3-0.35

Corrosion & Weather Resistant

Engineered to resist rust, rot, and long-term degradation in harsh outdoor conditions.

Non-Conductive & Fire Retardant

Provides safe performance in electrical zones and industrial sites with Class 2 fire protection.

Lightweight & High Strength

Delivers easy installation with exceptional durability and long service reliability.

Why Choose GRP Structural Profiles?

GRP profiles provide a modern alternative to steel, timber, or aluminium in environments where strength, corrosion resistance, and low maintenance are essential. Designed for longevity, they ensure dependable structural support even in the most demanding industrial and environmental conditions.

Lightweight & Strong

Significantly easier to transport, handle, and install than steel, while still offering excellent structural strength.

Corrosion-Resistant

Withstands salt, moisture, and aggressive chemical exposure without rusting or deteriorating over time.

Fire-Retardant Options

Available with Class 2 fire performance, making them suitable for use in tunnels, aviation projects, and public infrastructure.

Non-Conductive

Provides a safe solution for electrical installations, rail networks, and medical environments where conductivity must be avoided.

Low Maintenance

Requires no painting, coating, or specialist treatments, delivering reliable performance throughout its service life.

Customisable

Supplied in a wide choice of profiles, wall thicknesses, and RAL colours to meet precise project requirements.

GRP Pultruded Profiles UK

Need Help Choosing the Right GRP Profiles? Talk to Our Experts!

We’ll help you choose the right solution based on safety, environment & compliance.

Typical Applications of GRP Pultruded Profiles

GRP pultruded profiles and structural profiles are now widely specified across construction, industrial, and infrastructure projects. Combining strength with lightweight handling, corrosion resistance, and fire safety, they provide dependable performance in both new-build environments and retrofit upgrades where traditional materials fall short.

Access Platforms and Walkways

GRP profiles are ideal for fabricating structural walkways, gantries, and access platforms in factories, rail depots, and chemical plants, offering a safer, longer-lasting alternative to steel.

Electrical Substations and Utilities

GRP structural profiles are non-conductive and corrosion-resistant, making them perfect for switchrooms, substations, and utility enclosures where electrical safety and reliability are critical.

Water Treatment and Pumping Stations

Pultruded GRP sections maintain their performance in constantly wet and chemically aggressive environments, supporting bund walls, tank frameworks, and maintenance structures in treatment facilities.

Marine and Coastal Installations

GRP structural profiles are widely used for jetties, pontoons, and harbour access structures, providing decades of service where saltwater corrosion would destroy steel or timber.

Transport and Rail Infrastructure

From signal gantries to bridge walkways, GRP profiles reduce installation time while meeting Class 2 fire safety standards, ensuring compliance in live rail, road, and aviation environments.

Industrial and Modular Construction

GRP structural profiles form lightweight frameworks for modular buildings, ventilation towers, and maintenance enclosures, supporting rapid installation and helping contractors achieve sustainability targets.

GRP Profiles - Case Studies

GRP Profiles: Rooftop Helipad, Tres Cruces Hospital (Spain)

In a mission-critical healthcare project, Engineered Composites supplied GRP profiles for the construction of a rooftop helicopter landing pad at Tres Cruces Hospital. The lightweight GRP frame helped solve multiple design challenges:

  • Avoided overloading the existing hospital roof

  • Maintained full emergency A&E operations during installation

  • Delivered rapid installation with minimal onsite cutting

  • Provided long-term UV and moisture resistance for exposed rooftop use

This case proves GRP profiles are an optimal choice for structural builds where low weight, non-metallic properties, and fast installation are vital.

tress-cruse

GRP Profiles Application - Copenhagen Airport Blast Wall

Blast-Wall-Fence-Copenhagen-No-7

To meet strict safety and security standards, Copenhagen Airport required a non-metallic blast wall system capable of resisting both structural shock and coastal corrosion. GRP structural profiles were chosen for their:

  • Non-conductive and non-sparking properties, essential near sensitive aviation equipment

  • High strength-to-weight ratio, making it easier to install on-site without large machinery

  • Modular design, allowing fast assembly using bolted fixings with minimal disruption to operations

  • Corrosion resistance, ideal for long-term durability in exposed, salty environments

This project highlights how GRP profiles can outperform traditional materials in aviation, security, and marine-exposed infrastructure projects.

GRP Profiles, More Information

What Clients Say About Our Company

GRP Profiles, Frequently Asked Questions

Who is the best GRP manufacturer?

The UK has several reputable GRP manufacturers and suppliers, each with strengths in areas such as gratings, fencing, pultruded profiles, or custom mouldings. The “best” choice will depend on the project’s technical requirements — from compliance with BS EN 13706 to fire-retardant performance or sustainable production methods. Engineered Composites is recognised as one of the UK’s leading independent suppliers of GRP products, with over 39 years of experience supporting construction, rail, marine, energy, and water treatment sectors.

Our portfolio includes structural profiles, pultruded box sections, I-beams, angles, and grating systems, all manufactured to internationally recognised standards. By combining technical expertise, reliable stock availability, and sector-focused solutions, we are trusted by contractors, architects, and engineers nationwide as one of the best GRP partners in the UK market.

How do GRP structural profiles compare to traditional steel sections?

GRP structural profiles made from glass reinforced plastic deliver similar load-bearing performance to steel but with significant advantages in weight, handling, and long-term durability. Whereas steel sections are prone to rust and require regular painting or coating, GRP structural profiles are inherently corrosion-resistant and remain stable in aggressive environments such as chemical plants or marine locations. They are typically 60–70% lighter than steel, reducing transport and installation costs while maintaining tensile strength of up to 240 MPa and flexural strength of around 340 MPa.

Available as I-beams, box sections, or channels, structural profiles can be used in walkways, gantries, and industrial frameworks where safety and compliance are critical. By offering a 50+ year service life with minimal maintenance, they provide better whole-life value than steel, particularly in environments where corrosion and conductivity are major concerns.

What applications are GRP box sections most suitable for?

GRP box sections are among the most versatile products in the pultruded profile range, offering rigidity, enclosed strength, and easy integration into wider frameworks. Their closed rectangular or square design provides excellent resistance to bending and torsion, making them suitable for rooftop frames, access gantries, and modular building skeletons. In addition to their structural performance, box sections are highly valued for their corrosion resistance, meaning they can be installed in outdoor, marine, or chemically aggressive environments without the need for protective coatings.

Electrical safety is another key benefit, as box sections are non-conductive and safe for use in substations, data centres, and transport infrastructure. Lightweight yet strong, they are easy to transport, cut, and drill on site, reducing installation times. With fire-retardant and UV-stable options available, box sections provide long-term durability across diverse industries.

Why are GRP angles used in framing and detailing work?

GRP angles are lightweight structural components often used for bracing, edge protection, and detailing within frameworks. As part of the pultruded profile range, they combine strength with excellent dimensional accuracy, making them reliable for both architectural and industrial applications. Angles are frequently installed in modular systems, ventilation towers, and support frames where they add rigidity without significant weight. Their corrosion resistance allows them to perform in environments exposed to salt, moisture, or chemicals, while their non-conductive nature makes them safe for use in electrical and transport infrastructure.

Contractors favour angles because they are simple to cut, pre-drill, and fix with standard tools, allowing seamless integration with box sections, channels, or I-beams. By reducing maintenance needs and offering long service life, GRP angles provide a cost-effective solution for projects that demand both structural performance and ease of installation.

What are the benefits of choosing GRP pultruded profiles over moulded alternatives?

GRP pultruded profiles differ from moulded GRP products in the way they are manufactured and the performance they deliver. Pultrusion ensures continuous reinforcement along the full length of the profile, creating exceptional strength, stiffness, and dimensional consistency. This makes pultruded sections ideal for structural frameworks, box sections, and I-beams where load-bearing performance is critical. Moulded profiles, while versatile for complex shapes, may not achieve the same uniformity in mechanical properties.

GRP profiles also allow for longer lengths and a wide choice of shapes such as channels, angles, and flats, making them more suitable for large-scale infrastructure or industrial projects. Their fire-retardant, UV-stable, and corrosion-resistant qualities further enhance their value in safety-critical environments. For engineers and specifiers, pultruded profiles offer assurance of compliance with BS EN 13706, ensuring high quality and repeatable performance in construction and industrial use.

How long do GRP structural profiles typically last?

One of the key advantages of GRP structural profiles is their exceptional service life, often exceeding 50 years with minimal maintenance. Unlike steel, which corrodes, or timber, which rots and warps, structural GRP profiles retain their integrity in harsh environments including coastal, chemical, and industrial settings. Their resistance to UV, fire (Class 2 with specialist resins), and thermal fluctuations ensures reliable performance in both outdoor and indoor applications.

Structural profiles such as box sections, I-beams, and channels are designed to maintain strength and dimensional stability over decades, reducing the need for replacement and lowering whole-life costs. This long service life supports sustainable construction goals by minimising embodied carbon and resource use. For clients and contractors, investing in structural profiles provides peace of mind that critical frameworks will remain safe, compliant, and durable well beyond the typical lifespan of alternative materials.

How do fibreglass profiles support construction?

Fibreglass profiles are increasingly specified in projects where sustainability is a key driver. Compared to steel or aluminium, they require significantly less energy to manufacture and are up to 70% lighter, reducing transport emissions. Their long service life, typically over 50 years, means fewer replacements and less material waste over time. Fibreglass structural profiles such as box sections and I-beams can be designed for modular builds, which helps reduce site waste and supports off-site prefabrication. Pultruded profiles are also REACH and RoHS compliant, ensuring environmentally safe production.

By resisting corrosion, UV exposure, and chemical degradation, they eliminate the need for coatings, paints, or frequent maintenance, lowering the environmental footprint across the whole lifecycle. For contractors working towards BREEAM, LEED, or PAS 2080 requirements, pultruded profiles provide a proven way to reduce embodied carbon while delivering reliable performance.

What is the cost benefit of using Fibreglass structural profiles over steel or timber?

The cost benefit of Fibreglass structural profiles lies not only in upfront savings but more importantly in whole-life value. While the initial price of fibreglass pultruded profiles can be comparable to or slightly higher than traditional steel or timber, their long-term performance reduces overall project costs. GRP profiles do not rust, rot, or degrade, which removes the need for repainting, coating, or replacement. Lightweight sections such as box sections, channels, and angles are easier to handle on site, cutting down on labour and installation costs.

Over decades of use, this translates into major savings on maintenance budgets and reduced downtime. With a typical 50+ year lifespan and minimal upkeep requirements, Fibreglass profiles deliver better return on investment than conventional materials. For contractors and asset owners, the combination of durability, safety compliance, and reduced maintenance makes fibreglass structural profiles the most cost-effective choice in demanding environments.