Engineered Composites Partners with Rotational Bricks in Groundbreaking Building Materials Innovation
Chester-based GRP manufacturer showcases revolutionary construction system at Grand Designs Live
Engineered Composites Ltd has announced an exclusive partnership with Rotational Bricks to develop a groundbreaking construction system that promises to redefine how Britain builds. Combining Engineered Composites’ advanced GRP rebar technology with Rotational Bricks’ precision-engineered interlocking brick design, the collaboration offers a faster, stronger, and more sustainable alternative to traditional building materials.
The system made its public debut at Grand Designs Live at Birmingham’s NEC, where it drew significant attention from architects, engineers, and developers. Among the many visitors was Kevin McCloud, the celebrated presenter of Channel 4’s Grand Designs, who praised the partnership’s vision for transforming UK construction through innovative materials and design efficiency.
A Perfect Partnership in Modern Construction
Rotational Bricks’ patented interlocking brick system removes the need for mortar altogether, allowing rapid assembly while maintaining superior strength. Each brick locks precisely into place, forming robust load-bearing walls that integrate insulation for exceptional thermal performance. The design not only meets but exceeds modern energy efficiency standards, aligning perfectly with the UK’s drive towards lower-carbon housing.
Engineered Composites’ GRP rebar brings complementary benefits to this system. Manufactured from corrosion-resistant glass reinforced plastic, the rebar offers a non-conductive, lightweight, and durable reinforcement solution that outperforms steel in long-term structural stability. Together, these technologies form a complete construction method that reduces build time, labour demand, and environmental impact without compromising safety or strength.
Revolutionary Advantages Over Traditional Methods
The combined Rotational Bricks and GRP system introduces measurable gains across every stage of construction. Build speed can improve by up to 50 per cent thanks to the mortar-free assembly process and the lightweight nature of GRP reinforcement. Durability is vastly improved, as GRP rebar eliminates corrosion while the interlocking system forms a mechanically superior bond. Thermal efficiency is built into every wall, reducing operational carbon and lifetime energy costs. Precision manufacturing ensures uniformity, while both materials are recyclable and contribute to reduced embodied carbon compared with conventional masonry.
Innovation Meets Experience
Rotational Bricks’ engineering expertise challenges centuries-old building conventions through modern design thinking. The company’s moulded brick technology combines high compressive strength with integral insulation and acoustic performance, creating a system that is as quiet as it is strong. Engineered Composites brings nearly four decades of materials science experience to the partnership. Established in 1986, the Chester-based manufacturer has supplied GRP profiles, gratings, handrails, and structural reinforcements to the UK’s construction, rail, marine, and utility sectors for almost forty years. Its GRP rebar is tested to international standards, providing superior tensile strength, corrosion resistance, and service life compared to traditional steel reinforcement.
Grand Designs Live Showcase Success
The partnership’s showcase at Grand Designs Live demonstrated how the interlocking brick system and GRP reinforcement integrate seamlessly to create thermally efficient, load-bearing structures with minimal tools or specialist labour. Kevin McCloud’s visit underscored the industry’s growing appetite for sustainable construction materials that combine design intelligence with real-world practicality. Visitors from across the sector highlighted how the solution addresses key challenges such as skills shortages, carbon reduction, and housing demand.
Looking Ahead to Market Deployment
Following its success at Grand Designs Live, Engineered Composites and Rotational Bricks are now collaborating with architects, developers, and public-sector bodies to bring the system into pilot projects across the UK. Early interest includes residential and commercial developments where speed, sustainability, and energy performance are critical.
Gavin Williams, Managing Director of Engineered Composites, commented: “This partnership represents a major leap forward for British construction. By combining our GRP rebar technology with Rotational Bricks’ precision-engineered system, we’re creating structures that are faster to build, longer-lasting, and more sustainable. The enthusiasm we’ve seen from the public and professionals alike confirms that the industry is ready for meaningful change.”
A Vision for the Future of Construction
Together, Engineered Composites and Rotational Bricks are redefining what’s possible in modern construction — merging innovation, performance, and environmental responsibility into one intelligent system. The partnership symbolises a new era for British building, proving that when advanced composite technology meets design ingenuity, the results are both visionary and practical.
