GRP in Design Workflows

GRP in Traditional Design Workflows: Integration with BIM and CAD Tools

Introduction

For many design teams, the hesitation to adopt Glass Reinforced Plastic (GRP) is not rooted in concerns about its performance, but in uncertainty about how it fits into existing digital workflows. Projects increasingly rely on Building Information Modelling (BIM) and detailed CAD-based design processes, where integration of accurate product data is essential for both collaboration and compliance. 

Modern GRP manufacturing and specification support have evolved to match these requirements. Today, leading suppliers such as Engineered Composites offer fully compatible CAD files, BIM-ready component libraries, and technical data that align with industry standards, enabling GRP to be designed, specified, and coordinated with the same precision as steel, aluminium, or concrete.

Why Integration Matters for GRP Adoption

BIM and CAD tools are more than visualisation platforms; they underpin the planning, analysis, and coordination that ensure a project’s success. For GRP to be considered on equal footing with traditional materials, it must be represented in these systems with accurate geometry, load performance, and installation details. Without this, project stakeholders may default to materials they can easily model and analyse.

Having GRP data embedded early in the design phase also reduces risk. Clash detection, load assessments, and maintenance planning can all be completed with full awareness of GRP’s unique properties, such as its lighter weight, corrosion resistance, and non-conductivity.

CAD Models and Parametric Design Options

Engineered Composites provides CAD drawings for standard GRP products such as pultruded
profiles, gratings, and handrails. These files are dimensionally accurate and can be imported
into major CAD platforms for direct use in project layouts.
Parametric modelling enables designers to adjust profile dimensions, grating panel sizes, and
handrail configurations to suit specific project requirements. This approach streamlines
coordination with other building systems and allows accurate bill-of-material calculations early in
the process.
An example of this in practice is the Poole’s Wharf pedestrian bridge refurbishment, where
CAD-based modelling of GRP Deck 500 panels ensured precise fit within the existing structure.
By aligning the digital model with the actual product geometry, the installation team avoided
on-site modifications and reduced downtime.

BIM-Ready Data for Whole-Life Asset Management

BIM extends beyond 3D geometry to encompass performance data, maintenance schedules, and lifecycle costing. GRP’s long service life, minimal maintenance requirements, and resistance to environmental degradation can be embedded as metadata in BIM models, helping asset managers plan for decades of reliable use. 

For projects like the Alyth Substation, this means the BIM model can store details on GRP palisade fencing’s expected 50+ year lifespan, non-conductive properties, and inspection intervals, providing a clear operational plan for the facility’s long-term management.

Standards Compliance in the Digital Environment

Incorporating standards compliance data directly into digital models provides additional assurance for project teams and regulatory reviewers. For example, GRP profiles to BS EN 13706, gratings to BS EN 4592, and fire performance to BS 476 Part 7 Class 2 can all be tagged in the BIM environment.

 Engineered Composites ensures that CAD and BIM files include accurate performance ratings and reference standards, enabling smoother approvals and reducing the likelihood of specification changes late in the project.

Overcoming Perceived Barriers to GRP in Design Workflow

One of the common misconceptions is that introducing GRP into a BIM-heavy project will require extra effort or specialised tools. In reality, once accurate digital files are provided, GRP is as easy to model, detail, and schedule as any other material. The key is partnering with a supplier that understands both the physical product and the digital processes that govern modern construction. 

By bridging the gap between material performance and digital representation, GRP can be seamlessly integrated into the collaborative workflows that define today’s projects.

Conclusion

GRP’s ability to integrate with traditional CAD and BIM workflows removes a key barrier to its adoption. With accurate, standards-compliant digital models, project teams can design, coordinate, and deliver GRP installations with the same confidence as steel or concrete.

For design professionals, this means GRP can be evaluated on its merits — strength, safety, durability, and environmental performance — without workflow concerns holding it back. With Engineered Composites providing the technical and digital resources needed, there is no reason not to include GRP in the next BIM-driven project.

General Manager at Engineered Composites
I’m Mel and I’m the General Manager here at Engineered Composites. With 20 years experience in management roles, excellent customer service is a priority for me. I’m a firm believer in responding quickly and efficiently to enquiries and going the extra mile for all of our valued customers.
Melanie Perkins